Cleveland Wheels and Brakes Manual: A Comprehensive Guide
This manual serves as a comprehensive resource for maintaining and overhauling Cleveland wheels and brakes, offering detailed instructions and specifications. It assists technicians with troubleshooting, ensuring safe takeoffs and landings, and proper maintenance procedures.
Cleveland Wheels & Brakes, a product line with over 80 years of experience, is a respected manufacturer in the aviation industry. Their manuals, including the Component Maintenance Manual (CMM) and Technicians Service Guide (TSG), offer comprehensive guidance for maintaining their products. These manuals are designed to supplement the airframe manufacturer’s instructions, providing detailed information on inspection, troubleshooting, and overhaul procedures. The manuals include sections on on-aircraft and off-aircraft maintenance, wear limits, and special tools. Consulting the Technical Support Team is advised before using these guides.
Manual Availability and Technical Support
For access to Cleveland Wheels & Brakes manuals and technical assistance, customers can contact the Technical Support Team. A Technical Service Hotline is available, along with email support, to address maintenance or troubleshooting questions.
Contacting the Technical Support Team
To obtain technical assistance for Cleveland Wheels & Brakes products, users can contact the dedicated Technical Support Team. This team offers support regarding maintenance, repair, and troubleshooting. Before using any maintenance guide, consulting with the Technical Support Team is advised to ensure the availability of specific manuals tailored to the wheel and brake assembly in question. Contacting the team can be done through the Technical Services Hotline or email for prompt and expert guidance.
Technical Service Hotline Information
For immediate technical assistance with Cleveland Wheels & Brakes products, a Technical Service Hotline is available. The hotline can be reached at 1-800-BRAKING (1-800-272-5464), providing direct access to experts who can assist with troubleshooting, maintenance inquiries, and technical specifications. This service is designed to offer real-time support for technicians and maintenance personnel working on Cleveland wheel and brake systems. For additional support, a customer support fax line is also available. The hotline ensures quick and reliable access to essential technical knowledge.
Component Maintenance Manual (CMM)
The Component Maintenance Manual (CMM) provides detailed maintenance, installation instructions, and specifications for all Cleveland Wheels & Brakes systems and kits. It covers on-aircraft and off-aircraft procedures, and troubleshooting.
Purpose and Scope of the CMM
The primary purpose of the Component Maintenance Manual (CMM) is to furnish comprehensive guidelines for the maintenance, repair, and overhaul of Cleveland Wheels & Brakes components. This includes external disc design wheels and brakes. The CMM’s scope encompasses detailed procedures, specifications, and parts information necessary for technicians to perform maintenance effectively. The manual ensures adherence to industry standards, promoting safety and reliability in aircraft braking systems. It supplements airframe manufacturer instructions, providing specific guidance for Cleveland products.
Key Sections of the CMM (Troubleshooting, On-Aircraft, Off-Aircraft Maintenance)
The Component Maintenance Manual (CMM) is logically organized into distinct sections to facilitate efficient maintenance. The Troubleshooting section assists in diagnosing issues, while the On-Aircraft Maintenance section details procedures applicable to wheels and brakes still installed on the aircraft. The Off-Aircraft Maintenance section covers tasks performed on removed components, including disassembly, inspection, and overhaul. These sections provide technicians with clear, step-by-step guidance for comprehensive maintenance, ensuring optimal performance and safety of Cleveland Wheels & Brakes systems. Each section references specific tools, lubricants, and repair materials.
Technicians Service Guide (TSG)
The Technicians Service Guide (TSG) offers condensed information from the Component Maintenance Manual. It is designed for quick reference during maintenance and provides essential data for Cleveland wheels and brakes servicing.
Purpose of the Technicians Service Guide
The Technicians Service Guide (TSG) is designed as a condensed, readily accessible resource for technicians working on Cleveland wheels and brakes. It offers a streamlined version of specific data found in the Component Maintenance Manual (CMM), intended for quick reference during maintenance procedures. This guide supports efficient troubleshooting and on-the-spot repairs by providing essential information in a user-friendly format, facilitating quicker turnaround times and minimizing downtime for aircraft maintenance operations. It supplements, rather than replaces, the airframe manufacturer’s instructions.
Parts and Compatibility
Ensuring correct parts is crucial. The Cleveland Wheels & Brakes Product Catalog aids in identifying components and verifying compatibility. Proper identification prevents issues and maintains brake system integrity and performance.
Identifying Correct Brake Discs
Selecting the correct brake disc involves matching part numbers with the specific wheel and caliper assembly. Consult the Cleveland Wheels & Brakes Product Catalog and technical support for assistance. Verify dimensions and material specifications to ensure proper fit and performance. Confirm compatibility with your aircraft model and brake system configuration to avoid operational issues. Using the wrong brake disc can lead to reduced braking efficiency or even system failure, emphasizing the importance of accurate identification. Refer to the manual for detailed specifications.
Using the Product Catalog for Parts Identification
The Cleveland Wheels & Brakes Product Catalog is essential for identifying correct replacement parts. Locate the relevant section based on your wheel and brake assembly model. Cross-reference part numbers with the illustrated diagrams to ensure accuracy. Note any supersessions or alternatives listed in the catalog. Pay attention to specific notes or compatibility information for your aircraft. Use the catalog in conjunction with the Component Maintenance Manual for detailed specifications. Contact technical support for any clarifications. Always verify parts before installation to prevent errors. The product catalog ensures you obtain the correct components for safe and effective maintenance.
Maintenance Procedures
This section provides detailed maintenance information for Cleveland wheels and brakes. Follow these procedures to ensure optimal performance and safety. Refer to the Component Maintenance Manual for specific instructions and torque values.
General Maintenance Information
General maintenance of Cleveland wheels and brakes is crucial for ensuring aircraft safety and operational readiness. Regular inspections should be performed following the guidelines in the Component Maintenance Manual (CMM). These inspections include checking for wear limits, proper torque values, and any signs of damage or corrosion. Proper lubrication, using recommended lubricants, is also essential for maintaining optimal performance. Always refer to the airframe manufacturer’s instructions and the CMM for specific procedures and part numbers. Remember, this information is intended to supplement, not replace, the airframe manufacturer’s instructions when using Cleveland products.
Troubleshooting Guidance
Effective troubleshooting of Cleveland wheels and brakes is vital for identifying and resolving issues promptly. The Component Maintenance Manual (CMM) provides detailed troubleshooting sections to assist technicians. Common problems include brake fade, uneven wear, and hydraulic leaks. When troubleshooting, always refer to the appropriate sections of the CMM, such as Section 100, which focuses specifically on troubleshooting procedures. Ensure all tools and equipment are in good working order, and follow safety precautions. If further assistance is needed, the Cleveland Wheels & Brakes Technical Support Team is available via the Technical Services Hotline.
Installation Instructions
Detailed installation instructions are available for Cleveland wheels and brakes, including conversion kits. These instructions guide technicians through proper installation procedures, ensuring correct fit and functionality. Refer to specific manuals before installation.
Conversion Kit Information
Conversion kits are available for upgrading aircraft wheels and brakes, enhancing performance and safety. These kits often include new brake assemblies, wheel assemblies, and necessary hardware like hoses, nuts, and washers. Technicians should consult the relevant conversion kit manual for detailed instructions and parts lists. These manuals often reference the Cleveland Wheels & Brakes Product Catalog. Proper installation is essential to maintain aircraft airworthiness and ensure optimal braking performance. Always refer to the aircraft maintenance manual for approved part numbers applicable to the specific aircraft model.
Important Notices
This section contains crucial information regarding warranty details and the implications of using non-OEM components. Adhering to these notices ensures the validity of warranties and maintains the integrity of the system.
Warranty Information
The warranty for Cleveland wheels and brakes is detailed on the inside back cover of the current price list. Using components from other manufacturers will void the Cleveland Wheels & Brakes warranty. For warranty claims or questions, contact the Technical Service Hotline for assistance. Ensure all maintenance procedures adhere to the manual’s guidelines to maintain warranty validity. Refer to specific service bulletins for additional warranty clarifications. The Aircraft Wheel & Brake Division warranty ensures quality and performance when using genuine parts.
Use of Non-OEM Components
Using non-OEM components with original Cleveland wheel and brake assemblies will void the Cleveland Wheels & Brakes warranty. It is crucial to use genuine Cleveland parts to ensure optimal performance and safety. Non-OEM parts may not meet the required specifications, potentially leading to system failures. Always refer to the product catalog for correct parts identification. The use of approved components ensures compliance with safety standards and maintains the integrity of the braking system, preserving the warranty coverage.